A.O. Smith BTH 400A Operations Instructions

Browse online or download Operations Instructions for Water heaters & boilers A.O. Smith BTH 400A. A.O. Smith BTH 400A Operating instructions User Manual

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1
A DIVISION OF A.O. SMITH CORPORATION
Mc BEE, SOUTH CAROLINA
STRATFORD (ONTARIO) CANADA
www.hotwater.com
PLACE THESE INSTRUCTIONS ADJACENT TO HEATER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.
PRINTED IN U.S.A. 0306 PART NO. 197373-000
CYCLONE XHE
®
Model BTH 300A AND 400A
COMMERCIAL GAS WATER HEATER
GAS-FIRED POWER BURNER
FOR DOMESTIC HOT WATER
Thank you for buying this energy efficient water heater from
A.O. Smith Water Products Company. We appreciate your
confidence in our products.
CAUTION
TEXT PRINTED OR OUTLINED IN RED CONTAINS
INFORMATION RELATIVE TO YOUR SAFETY. PLEASE
READ THOROUGHLY BEFORE INSTALLING AND USING
THIS APPLIANCE.
• INSTALLATION • OPERATION • SERVICE • MAINTENANCE • LIMITED WARRANTY
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
Series 970
Series 970
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Summary of Contents

Page 1 - CYCLONE XHE

1A DIVISION OF A.O. SMITH CORPORATIONMc BEE, SOUTH CAROLINASTRATFORD (ONTARIO) CANADAwww.hotwater.comPLACE THESE INSTRUCTIONS ADJACENT TO HEATER AND N

Page 2 - ROUGH-IN-DIMENSIONS

10Heater must be protected from freezing downdrafts duringshutdown periods. WARNINGNEVER OPERATE THE HEATER UNLESS IT IS VENTED TOTHE OUTDOORS AND HAS

Page 3 - FEATURES

112. The horizontal centerline of the intake vent terminal may not belocated lower than the horizontal centerline of the exhaust ventterminal (see Fig

Page 4 - QUICK INSTALLATION TIPS

122. Drill a pilot hole approximately 1/4" (6 mm) outside of the markedcircle. This pilot hole is used as a starting point for a saws-all orsabre

Page 5 - HIGH LIMIT SWITCH (E.C.O.)

13VENT PIPE PREPARATION1. INITIAL PREPARATIONA. Make sure the solvent cement you are planning to use isdesigned for the specific application you are a

Page 6 - INSTALLATION INSTRUCTIONS

14HOT SURFACE IGNITERThe Hot Surface Igniter is a device that ignites the main burner byhigh temperature (>1800°F or >982°C). When 120VAC is app

Page 7

15OR LESS, THE APPLIANCE NEED NOT BE DISCONNECTED, BUTMUST BE ISOLATED FROM THE SUPPLY PRESSURE TEST BYCLOSING THE MANUAL GAS SHUTOFF VALVE.BEFORE PLA

Page 8 - CAUTION

162. Toxic chemicals, such as those used for boiler treatment,shall NEVER be introduced into this system.3. This unit may never be connected to any ex

Page 9 - CANADIAN HORIZONTAL VENT

17FIGURE 16.OPERATIONSEQUENCE OF OPERATIONTypical Control/Appliance Operating Sequence1. When the control is powered, it should first display “0”, the

Page 10 - DIRECT VENTING

18ERROR CODESThe following Error Codes are external to the controller.01 Pressure Switch Fail On, should be Off11 Pressure Switch Fail Off, should be

Page 11 - INSTALLATION SEQUENCE

19Display Flashes “05” when button is pressed:Display Flashes “15” when button is pressed:Display Flashes “25” when button is pressed:ECO SWITCH OPEN.

Page 12 - WARNING

2These designs comply with the current edition of the AmericanNational Standard for Gas Water Heaters, Volume III,ANSI Z21.10.3 / CSA 4.3 as an automa

Page 13 - FIGURE 13

20DO NOT USE THIS HEATER IF ANY PART HAS BEEN UNDERWATER. IMMEDIATELY CALL A QUALIFIED SERVICETECHNICIAN TO INSPECT THE HEATER AND TO REPLACE ANYPART

Page 14 - GAS PIPING

21LIGHTING AND OPERATION INSTRUCTIONSA. This appliance does not have a pilot. It is equippedwith an ignition device which automatically lights thebur

Page 15 - SYSTEM CONNECTIONS

22 WARNINGUNDER NO CIRCUMSTANCES SHOULD THE INPUT EXCEEDTHE RATE SHOWN ON THE HEATER RATING PLATE.OVERFIRING COULD RESULT IN DAMAGE OR SOOTING OF THE

Page 16 - CONNECTION DIAGRAM

23SEDIMENT REMOVALWaterborne impurities consist of the particles of soil and sandwhich settle out and form a layer of sediment on the bottom ofthe tan

Page 17 - OPERATION

24To dissolve and remove the more stubborn mineral deposits,A.O. Smith UN•LIME® Professional Delimer should be used.NOTE: UN•LIME is not available in

Page 18 - Possible Cause Remedy

25 CAUTIONBEFORE MANUALLY OPERATING THE VALVE, MAKE SURE THATA DRAIN LINE HAS BEEN ATTACHED TO THE VALVE TO DIRECTTHE DISCHARGE TO AN OPEN DRAIN. FAI

Page 19

26ONE TEMPERATURE - ONE HEATER HORIZONTAL STORAGE TANKFORCED CIRCULATION WITH OR WITHOUT BUILDING RECIRCULATION DANGERTEMPERATURE SETTING SHOULD NOT

Page 20 - OPERATING INSTRUCTIONS

27*PIPE RELIEF VALVE TO OPEN DRAIN.NOTE: IF TEMPERED WATER ISRECIRCULATED, RETURN LINE SHOULD BECONNECTED AT POINT “A”.INSTALL IN ACCORDANCE WITH LO

Page 21

28TWO TEMPERATURE - TWO HEATERS HIGH TEMPERATUREWITH OR WITHOUT BUILDING RECIRCULATIONTWO TEMPERATURE - THREE HEATERS (TWO PRE-HEATERS/ONE BOOSTER HEA

Page 22 - GENERAL INFORMATION

29* PIPE RELIEF VALVE TO OPEN DRAIN** 140°F (60°C)TO 150°F (66°C) SHOULD BE MAXIMUM WATERTEMPERATURE MAINTAINED IN THE PRE-HEATERS.120°F (49°C) SHOULD

Page 23 - DRAINING

3 DANGERTHIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLETHERMOSTAT TO CONTROL WATER TEMPERATURE. HOTWATER TEMPERATURES REQUIRED FOR AUTOMATICDISHWASHE

Page 24 - RELIEF VALVE

30NOTE 1: TOGGLE SWITCH CONTROLS 180°F (82°C) WATERCIRCULATION. INSTALL ON OR CLOSE TO DISHWASHER.TOGGLE SWITCH MUST BE CLOSED (ON) DURING THE RIN

Page 25 - VENT SYSTEM

31MANIFOLD KITSPrecision cut type “L” all copper A.O. Smith manifold kits assure water flow balance of all units. Without this balance, the full water

Page 26 - INSTALLATION DIAGRAMS

32CHECKLIST AND SERVICE INFORMATIONIMPORTANTThe installer may be able to observe and correct certain problemswhich might arise when the unit is put in

Page 27 - DANGER

33MOTOR WILL NOT RUN1. Confirm 120V AC to the controller. Also, to verify correct polarity,check for 120 V AC between hot supply and ground.If there i

Page 28

34Model BTH Limited WarrantyA. O. Smith Corporation, the warrantor, extends the following LIMITED WARRANTY to the owner of this water heater.1. THE TA

Page 29

35NOTES

Page 30

36A DIVISION OF A.O. SMITH CORPORATIONMc BEE, SOUTH CAROLINASTRATFORD (ONTARIO) CANADAwww.hotwater.com

Page 31 - MANIFOLD KITS

4Horizontal Sidewall Venting Vertical Rooftop Venting“AT A GLANCE” BTH 300/400 QUICK INSTALLATION TIPS

Page 32 - TROUBLE-SHOOTING

5The temperature may be adjusted from 80°F/27°C to 180°F/82°C.The thermostat was adjusted to 120°F/49°C before the heaterwas shipped from the factory.

Page 33 - CAUTION

6THE HEATER SHALL BE LOCATED OR PROTECTED SO IT ISNOT SUBJECT TO PHYSICAL DAMAGE BY A MOVING VEHICLE.DO NOT LOCATE THE HEATER WHERE NOISE FROM THEEXHA

Page 34 - Model BTH Limited Warranty

7CLEARANCESThese heaters are approved for installation on combustible flooringin an alcove when the minimum clearances from any combustionconstruction

Page 35

8US DIRECT VENTCANADIAN DIRECT VENTFIGURE 5. CAUTIONTO PREVENT EXHAUSTING PRODUCTS FROM CIRCULATING TO THEAIR INTAKE IN WINDY/COLD AREAS, THE MAXIMUM

Page 36 - STRATFORD (ONTARIO) CANADA

9US HORIZONTAL VENTCANADIAN HORIZONTAL VENTFIGURE 6. CAUTIONTO PREVENT EXHAUSTING PRODUCTS FROM CIRCULATING TO THEAIR INTAKE IN WINDY/COLD AREAS, T

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